Sealed Unit Replacement: The Core of DG Repair
The vast majority of double glazing repair work comes down to one thing: replacing failed sealed units. Whether the symptom is misting, condensation, cracked glass, or poor thermal performance, the solution is almost always a new sealed unit installed into the existing frame.
This is excellent news for trade professionals. It's a high-volume, repeatable job with strong margins. The frame is retained, so the work is non-structural and typically completed within 30-60 minutes per window. Customer satisfaction is high because the result is immediately visible — clear glass replacing foggy, misted panes.
Matching Existing Units
For repair work, the replacement unit usually needs to match the overall thickness of the original. Common configurations are 24mm (4-16-4), 28mm (4-20-4), and 20mm (4-12-4). When measuring, always confirm the cavity width — this determines gas fill volume and spacer bar specification.
Where the original specification is unknown, measure the overall unit thickness and individual pane thickness. Our technical team can work backwards from these measurements to recommend the correct spacer bar width and glass configuration.
Upgrading During Repair
Repair visits are an opportunity to upsell specification upgrades. If the original unit was basic clear glass, offer a Low-E coated replacement with argon fill. The cost difference to you is modest, but the value to the customer is significant — better thermal performance, lower energy bills, and improved comfort. Many customers are happy to pay a premium for an upgrade when the frame is already being worked on.
Common Frame Types
uPVC frames account for roughly 85% of domestic double glazing repair work. Bead removal and re-glazing is straightforward with the right tools. Aluminium frames require care — older thermally-broken systems may have non-standard bead profiles. Timber frames often use putty or timber beads, and you should inspect for wood rot while the glazing is out.
Building Regulations Considerations
Like-for-like replacements (same size, same opening) don't normally require Building Control notification. However, if you're upgrading the unit specification, document the improvement — it adds value to the property and demonstrates compliance with Part L. We provide U-value certificates for all units on request.

