Composite Door Construction
Modern composite doors have a solid timber core or foam core with GRP (glass-reinforced plastic) skins. The glass panels sit in cassettes — removable frames that clip or screw into apertures in the door slab. This makes glass replacement relatively straightforward: remove the cassette, swap the glass, refit the cassette.
Safety Glass Requirements
BS EN 12600 defines three impact classes. For domestic doors:
Class 1 (toughened) — Shatters into small granular pieces on impact. The most common choice for composite doors. Cheapest safety option.
Class 2 (laminated) — Cracks but holds together on the interlayer. Better security (intruder can't easily reach through). Better acoustic performance. Premium option.
Class 1+2 (toughened-laminated) — Maximum security. Both toughened and laminated properties. Used in high-security doors and commercial applications.
Decorative Glass Options
Composite doors are a style statement — the glass is often the centrepiece. Common decorative options include:
Bevelled clusters — Geometric patterns of bevelled glass pieces fused onto a clear or obscure base. The most popular decorative style. Available in hundreds of designs.
Leaded glass — Lead came strips in traditional patterns. Available as genuine leaded or applied lead strip (cheaper, lighter, similar visual).
Coloured glass — Coloured film or fused glass elements for accent panels. Popular in contemporary door designs.
Etched / sandblasted — Patterns etched or sandblasted onto the glass surface for a frosted decorative effect.
Sidelight and Fanlight Panels
Many composite door installations include matching sidelights (vertical panels beside the door) and fanlights (horizontal panels above). These use the same cassette system and can be replaced independently. If replacing a broken sidelight, match the glass type and pattern to the door panel for visual consistency.

