Aluminium Frame Types
Aluminium windows fall into three broad categories, each with different reglazing characteristics:
Heritage / Conservation — Slim profiles designed to replicate steel windows in period properties. Rebate depths typically 14-18mm. Require our slimmest sealed units. Often in Listed Buildings or Conservation Areas where visual appearance is controlled.
1980s-90s Domestic — The first generation of aluminium replacement windows. Non-thermally-broken profiles with 20-24mm rebates. Common in extensions, porches, and conservatories of this era. The frames are often in good condition but the glass is basic clear — prime candidates for specification upgrade.
Modern Thermally Broken — Current-generation aluminium systems (Schuco, Smart, Reynaers, etc.) with thermal breaks and deep rebates (28-44mm). Accept the same unit thicknesses as uPVC. Reglazing is straightforward with precision measurement.
Slim-Profile Units
For heritage and older aluminium frames, we manufacture sealed units from 14mm overall thickness:
14mm (4-6-4) — The slimmest double glazed unit. For heritage frames with minimal rebate depth.
16mm (4-8-4) — Slightly better thermal performance. Fits most heritage systems.
20mm (4-12-4) — Good thermal performance in a slim package. The sweet spot for 1980s-90s aluminium frames.
All slim-profile units can include Low-E coating — even at 14mm. The coating adds zero thickness and significantly improves thermal performance.
Thermal Break Considerations
Non-thermally-broken aluminium frames conduct heat rapidly. Even with excellent glass, the frame itself will feel cold and may cause perimeter condensation. Be honest with customers about this limitation. New glass will improve the glazed area dramatically, but the aluminium frame sections will remain thermally weak. For comprehensive thermal improvement, frame replacement may eventually be needed.

