Cutaway diagram showing 36mm shaped triple-glazed sealed unit — template-cut arched-top, raked, circular, or elliptical geometry with argon-filled cavities and Low-E coating
Cutaway diagram showing 36mm shaped triple-glazed sealed unit — template-cut arched-top, raked, circular, or elliptical geometry with argon-filled cavities and Low-E coating

Shaped Triple Glazed Unit

From £45
  • BS EN 1279
  • FENSA registered
  • 10-year warranty
  • Made in Bristol, UK
Made to your exact specification

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Description

Triple glazing for the non-rectangular aperture. Shaped sealed units — arched-top windows, raked-top apex casements, circular portholes, elliptical bullseyes, Gothic-point ecclesiastical glazing, sliver and wedge cuts for gable apex insets — are cut to owner-supplied template or measured site survey. The 36mm triple-glazed build delivers full A-rated WER performance in geometries that standard stock units cannot serve.

Most shaped-glazing demand sits in three buckets: heritage / period homes with original arched or Gothic-point sashes; modernist architectural casements where the apex of a gable or the curve of a cantilever is fully glazed; and conservatories / orangeries where roof-tile alignment forces non-rectangular side panels. This flagship handles all three via the same template-driven cut workflow.

Technical specification (base 36mm triple build)

Overall thickness 36mm
Build-up 4mm clear / 12mm argon / 4mm clear with Planitherm Total+ soft-coat (face 3) / 12mm argon / 4mm clear
Gas fill 90% argon (BS EN 1279-3)
Spacer bar Warm-edge composite, black — twin spacers contoured to shape
U-value (centre-pane) 0.8 W/m²K
g-value 0.50
Light transmittance ~71%
BFRC Window Energy Rating A or A+ (depending on frame, area, ratio)
Standards BS EN 1279 (parts 1-6), BS EN 673, BS EN 410
Shape capability Arched-top, raked-top, circular, elliptical, Gothic-point, trapezoid, wedge, bespoke per template

Shape categories we cut

  • Arched-top (Roman arch, segmental arch, semi-circular) — period property top-light windows, Georgian and Victorian arched casements. Template: bottom dimensions + arch radius / springing height.
  • Raked-top (sloped-top apex casement, gable inset) — modern architectural glazing on gable ends, dormer cheek casements. Template: 3-corner dimensions + apex angle.
  • Circular and elliptical (bullseye, porthole, oval) — period villa portholes, contemporary feature glazing. Template: diameter (circle) or major/minor axes (ellipse).
  • Gothic-point (lancet, pointed-arch) — ecclesiastical and church-conversion glazing, neo-Gothic period houses. Template: base width + apex height + point angle.
  • Trapezoid and wedge cuts — gable apex slivers, stair-half-landing tall glazing, infill panels in skylight runs.
  • Compound shapes (arch + base rectangle, arch + raked, bespoke) — fully bespoke per CAD or scanned template.

Square or rectangular triple glazing is faster and cheaper — see the 36mm Standard Triple Glazed Unit for stock-size rectangular triple. For shaped doubles (less expensive, less thermal performance), see the double-glazing topical page. For shaped acoustic or safety triple, configure via the configurator after selecting the shape category.

Template requirements

For shaped triple, we need a template — either a physical cardboard / hardboard template at 1:1 scale, or a CAD file (DWG / DXF / SVG / PDF with measured dimensions), or photographs with reference measurements (tape measure visible at the four cardinal points). Templates are bonded to the cutting glass during production, so accuracy at template stage = accuracy at delivery stage.

For circular and elliptical units, a measured radius / major-axis / minor-axis sometimes suffices without template, provided the aperture is true (not slightly squashed from frame movement). For all other shapes, send a template — the configurator includes upload paths for CAD and photo.

Stock pricing — rectangular reference only

The "stock sizes" below are notional reference points for cost expectation; the actual shaped unit price is per-shape per-template, quoted within 24 hours of template receipt. Use these as a comparison anchor: a shaped triple costs roughly 1.3-1.6× the equivalent-area rectangular triple, depending on cut complexity (arched: 1.3×; raked: 1.4×; circular: 1.5×; bespoke: 1.6×).

Certification and standards

Every shaped unit ships with: UKCA mark, BS EN 1279 Declaration of Performance, argon-fill certificate, shape-specific manufacturing record (template ID + cut tolerances ± 1.5mm), and BFRC WER calculation where the shape is large enough to register against the calculation methodology. For listed-building consents, we provide a heritage-glazing compatibility statement on request.

Frequently asked questions

How accurate are shaped cuts?

Tolerance is ±1.5mm on linear dimensions, ±1.0° on angles, ±0.5mm on radius for circular and elliptical. Within those tolerances, the unit drops into a properly-templated rebate. The most common fitting failure is template error, not manufacturing error — get the template right and the cut is right.

Lead time for shaped triple?

14-21 working days from template approval. Arched and raked add 4-7 days over rectangular triple; circular and elliptical add 7-10 days; compound shapes add 10-14 days. Template approval is sometimes a 2-3 day back-and-forth if measurements need refining — order earlier rather than later for project deadlines.

Can I get shaped acoustic or safety triple?

Yes — both are configurable via the configurator. Shaped acoustic triple (with PVB interlayer in the middle pane) is straightforward; shaped safety triple (toughened outer / laminated middle) needs the safety-glass stack to be cut, toughened, and assembled before lamination — adds 5-7 days lead time.

Heritage / listed-building compatibility?

For listed buildings, conservation officers typically permit shaped triple glazing where: (a) the sightline matches the original single-glazed unit; (b) the spacer bar is dark / recessed so it doesn't read as a modern cavity; (c) the unit is set inside the original rebate without external evidence of the modern build. We provide a heritage-glazing statement on request. For the slimmest heritage build, see the 12mm Histoglass-Equivalent Slim Conservation Unit — slim double glazing reads as single-glass-equivalent in most listed-building consents.

What if my measurements are slightly wrong?

Templates that arrive with measurement errors are flagged before cut — we send back a "measurement query" with annotated photos asking for the dimensions in question. Cut-with-error-as-supplied units are not warranted against fit issues. Sending a physical cardboard template is the safest measurement method for tricky shapes; CAD is faster but requires good source data.

Will shaped triple fit in a 28mm-rebated frame?

Not directly — the base build here is 36mm. For 28mm-rebate frames, configure via the configurator with the 28mm slim-rebate triple stack on a shaped template. The slim-rebate shaped triple is at the edge of manufacturing yield (thin panes + shape + dual cavity = more rejected units), so price is roughly 1.8-2.0× the rectangular slim-rebate triple.

Warranty on shaped units?

10 years on edge-seal integrity (BS EN 1279-2). 10 years on argon retention to ≥80% of initial fill. 10 years on low-E coating performance. Transit damage covered 14 days from delivery — shaped units need particularly careful handling at install, so brief the fitter on receipt protocol before delivery date.

Material

Glass Composition

Each sealed unit is constructed from float glass manufactured to BS EN 572 standards. Available in clear, low-iron, or tinted variants depending on your specification requirements.

Spacer Bars

We use warm-edge spacer bars as standard, which significantly reduce thermal bridging at the glass edge. Options include stainless steel, aluminium, or composite spacers in black, grey, or silver finishes.

Gas Fill

Standard units come with dry air fill. Argon gas fill is available as an upgrade, improving thermal performance by approximately 0.3 W/m²K. Krypton gas is available for maximum performance in slim-profile units.

Sealants

All units feature a dual-seal system: primary seal of polyisobutylene (PIB) for gas retention, and secondary seal of polysulphide or silicone for structural integrity. This dual-seal construction provides a minimum 20-year service life under normal conditions.

Care

First Six Months: Monthly Checks

Watching for Condensation

Condensation between panes indicates seal failure requiring complete unit replacement. Temporary external condensation is normal when outdoor temperature drops below dew point (typically below 5°C).

External condensation evaporates within 2-3 hours after sunrise. This is actually a good sign showing your glazing insulates effectively.

Testing Hardware Function

Window hardware should operate through 30 complete open/close cycles without resistance. Friction hinges maintain 90° opening position without sagging.

Increased resistance indicates debris accumulation in track channels. This requires cleaning to prevent hardware damage.

Every Three Months

Inspecting Seals

Perimeter seals should show no gaps, tears, or separation from the frame. Seal degradation appears as grey discolouration or hardening texture.

Replace seals at the first sign of deterioration. This prevents water ingress and maintains thermal performance.

Verifying Drainage

Weep hole covers should lift easily. Channels should drain within 30 seconds when you pour 50ml water into the frame cavity.

Blocked drainage requires clearing with a 5mm diameter nylon brush or compressed air at 30-40 PSI. Never use sharp metal objects that might damage drainage channels.

Lubricating Hardware

Friction stays, hinges, and locking mechanisms need lubrication. Apply 3-4 drops of 3-in-One oil per hinge point, or use PTFE-based dry lubricant.

Avoid WD-40 and petroleum-based lubricants. These attract dust and create gummy residue that degrades hardware function over time.

Twice a Year: Deep Clean

Cleaning Frames Properly

Wash frames with pH-neutral detergent (pH 6-8) diluted at 1:20 ratio with warm water (15-25°C). Use a soft cloth or sponge.

Never use abrasive cleaners containing pumice, silica, or alkaline compounds above pH 10. These etch uPVC surfaces and remove protective UV stabilisers that prevent yellowing.

Cleaning Glass Surfaces

Use microfibre cloths (300-400 GSM density) with 1:10 white vinegar solution. This removes mineral deposits without scratching Low-E coatings.

Overlap squeegee strokes by 20mm to prevent streaking. Avoid paper towels - their wood fibre content scratches soft Low-E coatings.

Conditioning Gaskets

EPDM and neoprene gaskets need silicone spray lubricant (silicone concentration 30-40%) to maintain flexibility. This simple step extends gasket life significantly.

Untreated gaskets harden within 5-7 years. Hardened gaskets lose compression properties and allow air infiltration that increases heating costs.

Annual Professional Check

Testing Thermal Performance

Thermal imaging identifies areas exceeding target U-value by more than 0.2 W/m²K. Double glazing should maintain 1.2-1.4 W/m²K. Triple glazing should maintain 0.8-1.0 W/m²K.

These values apply when glazing is properly installed and maintained according to manufacturer specifications.

Checking Seal Integrity

Inert gas concentration testing measures argon retention in sealed units. Argon concentration below 85% of original fill (starting at 90-95% fill) indicates seal breach.

This requires unit replacement within 12 months to prevent complete seal failure and internal condensation.

Adjusting Hardware

Euro-cylinder locks adjust at three points: height, width, and compression. Use a 4mm Allen key for adjustments.

Properly adjusted locks engage at 5-8mm penetration depth without forcing. Misadjustment causes lock mechanism failure within 3-4 years of installation.

Installation

Preparing for Installation

Understanding Frame Capacity

Your existing frames need proper assessment before new glazing installation. Triple glazing units weigh 28-32 kg/m², whilst double glazing weighs 18-20 kg/m². This weight difference matters significantly.

Timber frames older than 25 years require reinforcement. Steel or aluminium angle brackets install at 300mm intervals to support the additional weight. uPVC frames manufactured before 2002 lack internal reinforcement chambers and need complete replacement rather than retrofit.

Getting the Frame Square

Frame squareness directly affects glazing performance. Diagonal measurements must match within ±2mm for openings under 1200mm width. Larger openings allow ±3mm tolerance.

Out-of-square frames cause uneven seal compression. This irregularity reduces the expected 20-year lifespan down to just 8-12 years.

Setting Up Drainage

Proper drainage prevents water damage. Weep holes position at 600mm intervals along the bottom frame rail. Each hole measures 8mm diameter and angles 15° outward.

Blocked drainage allows water accumulation exceeding 200ml capacity. This leads to seal degradation within 18 months of installation.

Installation Process

Installing Glazing Beads Correctly

External glazing beads follow a specific sequence: bottom first, then sides, finally top. Internal beads reverse this order: top first, then sides, then bottom.

This sequence prevents glass unit sagging during installation. It maintains the critical 3mm minimum edge clearance around the entire perimeter.

Positioning Setting Blocks

Distance pieces position at quarter points along the bottom edge. Units under 1200mm width need two blocks. Units between 1200-2400mm require three blocks.

Setting blocks measure 25mm wide × 5mm thick. They use neoprene or EPDM rubber with Shore A hardness between 60-70.

Applying Sealants Properly

Low-modulus neutral-cure silicone applies at 6-8mm bead width with continuous coverage. Two-part polysulphide sealants cure at 3mm depth per 24 hours at 20°C ambient temperature.

Full cure takes 7-10 days. Avoid exposure to cleaning agents during this period.

Maintaining Edge Clearances

Glass edges maintain 3mm minimum clearance from frame on all sides. Inadequate clearance causes thermal stress cracking.

This cracking occurs when temperature differentials exceed 30°C between glass edges and centre pane.

Preventing Heat Loss

Insulating Frame Cavities

Frame cavities fill with polyurethane foam (0.024-0.028 W/mK thermal conductivity) or PIR board cut to exact dimensions. Gaps exceeding 2mm reduce frame U-value performance by 0.15-0.22 W/m²K.

Creating Expansion Gaps

Perimeter expansion gaps maintain 10-12mm width around the frame exterior. These fill with closed-cell polyethylene foam backer rod before external sealant application.

Temperature fluctuations cause uPVC frame expansion and contraction. Frames move 0.6mm per metre for every 10°C temperature change.

Warranty

Required Documentation

Maintain installation certificates, warranty documents, and maintenance logs in a safe place. Warranty claims require evidence of annual maintenance.

This maintenance must be performed by qualified installers or documented DIY maintenance following manufacturer specifications exactly.

Actions That Void Warranties

Warranty exclusions include several specific actions. Never drill frame members or apply paint and coatings to uPVC surfaces.

Don't install aftermarket restrictors without manufacturer approval. Avoid abrasive cleaners and never attempt to modify sealed units yourself.

Inspection Requirements

Manufacturers require access for inspection within 10 working days of warranty claim submission. Failed units must remain in place until inspection occurs.

Retain failed units until replacement authorisation is provided. This typically takes 14-21 days from the inspection date.

Shipping & Returns
  • Free UK mainland shipping on orders over £300
  • Made to order — lead time confirmed at order confirmation
  • Non-mainland UK (Northern Ireland, Channel Islands, Isle of Man, Highlands & Islands): email orders@panerelief.co.uk for a delivery quote
  • Returns: made-to-measure glass is manufactured to your exact specification and cannot be returned for change of mind (UK Consumer Contracts Regulations 2013 exemption for personalised goods). Units faulty on arrival are replaced free of charge — report within 48 hours of delivery.

Need a Custom Size?

Use our glass configurator to specify exact dimensions, gas fills, coatings, and more — with instant trade pricing.

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Frequently Asked Questions

Everything you need to know about this product before ordering.

  • Our insulated glass units achieve U-values as low as 1.0 W/m²K with argon gas fill and low-emissivity coatings. The exact U-value depends on your chosen glass specification, spacer bar type, and gas fill. We can provide a detailed thermal calculation for your specific configuration on request.

  • Yes, we manufacture bespoke units to your exact specifications. Simply provide the width, height, and glass configuration you need. There is no minimum order quantity for custom sizes, and we can accommodate most non-standard shapes including arched, circular, and raked units.

  • Standard units ship within 2–3 weeks from order confirmation. Custom specifications such as toughened, laminated, or triple-glazed units may take 3–4 weeks depending on glass availability. We will confirm the exact lead time when we process your order.

  • We supply direct to trade — our units are designed for professional installation by qualified glaziers and window fitters. Each unit ships with fitting instructions and gasket recommendations. If you need installation support, we can recommend approved installers in your area.

Sealed Unit Replacement

How to Replace a Sealed Unit

Follow these steps for a professional sealed unit replacement. Always wear protective gloves and eyewear when handling glass.

1

Measure the Opening

Measure the width and height of the glass (not the frame) in at least three places. Take the smallest measurement and deduct 2mm for clearance. This gives you your order size.

2

Remove the Beading

Starting with the longest bead, insert a stiff putty knife or glazing chisel into the gap between bead and frame. Gently lever outward. For uPVC, the bead will unclip. For timber, carefully prise the pinned bead away.

Number each bead as you remove it so they go back in the correct position.
3

Remove the Old Unit

Using suction cups, carefully lift the failed sealed unit out of the frame. Tilt the top edge toward you first, then lift clear. Have a second person assist with larger units.

Always wear cut-resistant gloves and safety glasses when handling glass.
4

Clean the Frame Rebate

Remove any old sealant, dirt, or glazing tape from the rebate using a scraper and white spirit. The rebate must be clean and dry for the new unit to sit properly and for sealant to adhere.

5

Position the Packers

Place setting blocks at the quarter and three-quarter points along the bottom of the frame. These support the weight of the glass and ensure even distribution. Use 5mm packers for standard units.

6

Insert the New Sealed Unit

Lower the new unit into the frame, resting it on the packers. Push the unit back into the rebate until it sits square. Check that the gap is even all around — adjust packers if needed.

7

Refit the Beading

Starting with the shortest bead, press each one firmly back into position. For uPVC, tap with a rubber mallet until it clicks home. For timber, pin back in place. Ensure all beads are flush with the frame.

8

Check & Finish

Use a spirit level to confirm the unit is sitting level. Check all four edges for even gaps. Clean the glass with a soft cloth. The new unit should operate smoothly within the window.

Tools & Materials Needed
Tape measureGlazing chisel or stiff putty knifeSuction cupsSetting blocks / packersLow-modulus silicone sealantSealant gunCloth and white spiritSafety glovesSafety glasses

Not confident doing this yourself? We offer professional installation across Bristol and the South West.

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Trade Support

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